Wood, Pellet, & Corn Fuel Tips


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Wood Fuel Tips


Cut Ahead and Burn Dry

Green wood contains up to 50 percent of its weight in water. The first stage of combustion involves bringing this mass of water up to its vaporization point. The energy expended in doing this does not heat your home. And, while steam heat has its place, that place is definitely not in your woodstove. Worse yet, green wood gives off far more creosote than seasoned fuel, which further robs a stove and chimney of efficiency. On top of that, creosote produces the hazard of chimney fires, which have laid many a home to ash. Therefore, by cutting firewood a full year or more in advance, you theoretically could halve the amount of wood required to heat your home. Buying or cutting two years' worth of fuel should read Theoretically could have the amount of wood required to heat your home.


Keep It Dry

As obvious as it may seem, let me emphasize that wood cannot dry out beneath a mantle of snow, under a tight fitting tarp, nor pressed three inches into the mud and grass. Many businesses discard used pallets; these can serve as excellent platforms to get each and every precious stick up off the ground where it can dry. Keep stacks of wood separated so that air can flow easily through them. Avoid the temptation to pile row after row end to end, because the wood in the center will not have enough circulation to dry properly. If you have much choice as to where to place a stack, orient it with sun light and prevailing winds working to your advantage. Likewise, avoid if possible over hanging eaves, trees, and structures that can funnel rain onto your fuel. If the stack is against a wall, provide shelter from the dripping roof. Better still, build a woodshed. It would probably take less effort than chasing your windblown tarps after every gale. Here' s a money saving tip for those who do rely on tarps to protect their woodpile from the elements: use old ragged tarps to cover the newer ones and thus shield them from destructive ultraviolet light. Of course, the best strategy for those who enjoy plenty of room is to get all wood indoors before the rain and snow starts to fly. An attached garage or a basement not only spares the seasoned wood from the elements but spares you those midnight trips outdoors in your nightclothes and galoshes, all the time allowing your firewood to continue drying throughout the winter.


Burn Efficiently

Another great energy saving potential lies in upgrading your stove. While the initial outlay is high, you can be certain that the payback from increased efficiency will be seen within a reasonable time. Compare the efficiency of the new models with your current stove and decide whether it's worth the expense of upgrading. If you're now using a home built variation of the barrel stove, for example, as much as 75 percent of your fuel could be going up and out of your chimney as dirt and heat. Another robber of fireplace efficiency is a clogging accumulation of ash. On the next warm day, let the fire burn out so you can remove those built up ashes. Also keep in mind that a small vigorous fire is more efficient than a large smoldering one, both in terms of heat output and creosote production.


Keep the Heat In

Naturally, a well insulated home requires less fuel than a poorly insulated one. There is much you can do to control this form of heat loss even after the home is built. You could hire an energy auditor with gadgets galore to come tell you where you are losing heat, or you can try the barefoot test: the next time a cold wind is blowing, take a stroll barefoot around the perimeter of your interior. Your tootsies can provide a valuable input on where heat is escaping.The remedies are beyond the scope of this particular article, but a local hardware store can counsel you on what can be done at what price. It may be as simple as stuffing loose insulation in your attic or as involved as replacing your windows with insulated casements. In any event, try to convert the anticipated cost into cords of wood over the lifespan of the improvement. If you're trying to talk yourself into a given project, factor in convenience and comfort. If not, leave it on a dollars and cents basis.


Burn the Best

Another way to get the most out of your wood is to be a snob; all trees are not created equal. Go for as good a grade of fuel as possible. Assuming 90 cubic feet of solid wood per cord (and remembering that an actual 128 cubic foot cord has lots of air space in it), dry hickory has 24.8 million Btu of energy compared to a tepid 13 .5 million for dry fir. A neighbor once observed that burning poplar in the "old days" usually resulted in pregnancy, referring, of course, to another popular method of keeping warm on a winter's night. Nonetheless, his point about poplar being a poor choice heatwise was valid: given the limited amount of time I had to spend on gathering and processing wood, and the limited amount of storage space, the "free" poplar I was splitting was no bargain. Ask various wood suppliers what kinds of wood they offer and in what proportion. Insist on a standard unit of measurement. Face cords, ricks, racks, and tons are all in use, but for comparison use true 4' x 4' x 8' ( 128 cubic foot) cords. Determine what is meant by "seasoned." The dealer may mean a single season (i.e., one winter; not much drying time there) or a full year, which is a decent period for split wood to cure to its full potential. Also, consider the characteristics of the wood in regard to cutting and splitting. The same neighbor with his poplar observation claimed that a cord of elm would last half a lifetime. By then, he maintained, you'd have given up on ever getting it split.


Tips for purchasing Firewood


A Cord is a Cord is a Cord


  1. Bulk firewood is usually sold by a measurement called a cord or fraction of a cord." A cord is defined as 128 cubic feet when the wood is neatly stacked in a line or row as indicated in the diagram below. A standard "cord" would be 8 feet long by 4 feet wide by 4 feet high.
  2. Be wary of measurement terms such as "rick," "rack," "face cord," "pile," or "truckload. Since these terms cannot be defined exactly, it is in your best interest to purchase firewood that is measured by the true cord.
  3. Fireplace or stove wood is defined as: any kindling logs, boards, timbers, or other wood. The logs may be whole or pre-split. They may be purchased seasoned (dried) or fresh-cut. If you are buying freshly cut (or "green") wood, be sure to allow for 8-12 months minimum for proper drying.
  4. It is a good idea to get references from your wood seller. Buyers should write down the license plate number of the wood delivery truck. The delivered wood should be stacked (by seller or you) in a cord or fraction of a cord. Measure the stack (width x height x length) and contact the seller immediately if you did not receive the quantity purchased. If you discover a problem with your purchase, it may be helpful to take a picture of the stacked wood.


How to start a wood fire?

  1. Make certain the chimney is drafting upwards. Many chimneys will reverse (cold air falls) when not in use. Open the damper of your fireplace and/or the door of your stove..if you feel a cold draft coming down then your chimney has reversed itself. Keep this in mind and follow step #4 below in order to reverse your chimney.
  2. Set the Kindling. Yes, everyone does this differently. Here's the best way. Place firestarters, fatwood or crumpled newspaper (3 or 4 sheets balled up fairly tightly) on the floor or grate of your stove. Place small kindling over the paper or starter...TIP --the more dry, small kindling you have--the easier and better your fire will start. Crisscross the kindling so there is plenty of air space in between each piece. Wood that is packed too tight will not burn properly.
  3. Set more Wood. Set larger wood on top of the kindling, and continue to set larger and larger pieces on top until the stove is over 2/3 full. If it's an open fireplace, set one or two layers of crisscrossed or spaced wood on top of the kindling.
  4. Countdown. If you determined in step #1 that your chimney was drafting upwards, go ahead and light the newspaper or starter. If you think your chimney has reversed, do the following: If it's an open fireplace, place a piece of balled up newspaper up through the damper..it should stay in place by itself. Light this piece of paper, and watch it --it should warm up the chimney and get sucked upwards. If it does, immediately light the starter or newspaper under your fire..the heat will then warm the chimney quickly so it will not reverse again. If you have a stove, place the piece of balled newspaper as high up in the stove toward the chimney (usually above the baffle plate) as you can get it. Then light it -- it should get sucked upwards and reverse the chimney with it's warmth.
  5. Ignition. Assuming that you've lit the starter, stand back for a moment and watch the fire do it's thing. If you have a stove, keep the draft control and damper fully open at first, in fact it may help to keep the stove door slightly open for the first few moments until the fire is caught.
  6. Blastoff. The fire should quickly catch and spread through your load of wood. Don't make the mistake of closing your air control or damper soon after you start the fire. it may look good, but until you've warmed the stove up, warmed the chimney and established a good bed of coals (red embers), your fire is not really at critical mass.
  7. Mission Accomplished. Keep the fire going... Always keep a "flame" on your fire - a smoking or smoldering fire is a cold and inefficient fire..and also produces pollutants and creosote (tar in the chimney) Add more wood before the fire gets too low...this will assure the continuation of your hard-earned fire.

Use Dry, Seasoned wood - if your wood sizzles and refuses to light or burn it's probably not ready for prime time --- store your wood in a dry place and cut and split it at least 8 months prior to burning.


How do I keep my fire going?

Now that your fire is started (see Starting A Fire), you'll have to learn to keep it going. Here's some general tips before we get into the meat of the matter:




Fire needs a "critical mass" in order to burn well. Just one log sitting in a stove will not ignite or burn. You must first establish a good draft in the chimney and a good bed of red-hot embers to achieve a good burn.



A good Flame means a good Fire - Much of the heat from wood is in the form of the gases we know as "smoke". If you burn your stove improperly, lots of unburnt smoke will escape up the chimney and cause excess creosote (tar) formation on your chimney and also pollute the great outdoors. A proper fire BURNS this smoke. In general you should always see a flame on your fire. This is a simple gauge of whether you are burning properly. A smokey fire is a dirty and inefficient one!



Leave some space between the wood - Musicians say "it's not the notes we play that make great music, it's the spaces between the notes"...same with a fire. Cris-Crossing your wood or placing odd-shaped pieces in the fire help the airflow through your stove or fireplace.



Less is More - Generally, it is better to burn Less wood with MORE air to get the most out of your stove or fireplace. A smaller, hotter fire will cause less smoke and creosote than a cold, smoldering one.



Good Draft - If you have a poor chimney suction, or an improper installation, your efforts will be in vain.



Different types of stoves and fireplaces require different techniques to keep them burning properly. Let's divide these appliances into three types - this will make it easier for you to learn about YOUR fire.


Type 1:

Open Fireplace, pre-fab or masonry, or campfires, etc.


Type 2:

Older Stove or newer model that is rectangular and uses a front-to-back burning method.


Type 3:

Newer stove utilizing a "base-burning technique, including catalytics and non-catalytics.



We'll assume you can recognize if you have a Type 1, so lets be more specific about Types 2 and 3. Many of the older stoves, and some newer ones, use a front-to-back burning method. These stoves are designed to burn wood like a cigar - from one end to the other. To determine if you have a Type 2 stove, simply look at the location of the air inlet of the stove. If the air inlet lets air into the stove at the "end" of the logs (the cut ends), chances are you have a front to back burning stove. A perfect example of such a stove is the Jotul #118 stove shown below. The diagram next to this stove details the airflow through this model.



So, to summarize, if the air inlet is at the end of the logs, and if the firebox is rectangular, you have a type 2 stove.


Burning a TYPE 1 Fire:

Open Fireplace or Campfire As with any fire, a critical mass of red embers must be established before everything will work properly. If you do not have a grate to hold the wood off the ground, use two or three medium size pieces of wood to hold the fire off the ground or hearth. If you have a fireplace, get yourself a good quality grate. The best grates are made of cast-iron and have smaller holes in them. This serves to hold the bed of embers longer since they will not fall through to the hearth until they turn to ash.



Once the fire is burning, you can use either the TEPEE methos or the Cris-cross method whent you add wood. The TEPEE method is just like it sound - stack the wood with one end against the ground and the other end all meeting in the center above the fire. The Cris-Cross method (my favorite) is achieved by placing two split one way and two spilts the other way. This allows plenty of air flow around the wood and will result in a good fire. Remember the fire occurs from the interaction of adjacent surfaces of wood. A fire is a social even - a single piece in the fire will get lonely and cold very quickly!


Burning a TYPE 2 Stove - Front to Back Burners

It is important to be equipped with a good stove hoe or poker to move the embers back toward the air inlet.



The key to burning this model is keeping the front-to-back burning in mind. These stoves burn in a cycle.

  1. After starting the stove and burning through the first load of kindling and wood, rake the embers and coals back toward the air inlet.
  2. Reload the new wood as shown in the figure below.
  3. Close the door, open the air inlet to get the wood burning well. Adjust the air inlet (less air) when you are comfortable with the heat output. More air=more heat and a shorter burn time. Less air=less heat and a longer burn time.

Repeat as needed.



For overnight burn - Always time you are loading so there will only be embers left when you are ready to retire. This will assure that you can get the maximum amount of new fuel into the stove..and therefore a better and longer burn. Rake the embers as before and add new wood. Pick your wood so it fills the firebox completely, both in length and height. Open the air control fully to catch the wood and drive the moisture off of the load. This should take 5-15 minutes. Then shut the draft control down to a low position. The exact setting will vary with the stove, wood, weather and chimney, and may take some experimentation.


Burning a TYPE 3 Stove - Modern Catalytics and Non-Cats Base Burners

I use the term "Base Burners" to refer to stoves that hold a bed of embers spread evenly around the base of the stove. Most modern stoves use this method.



Starting the stove - Check out "How to start a woodfire", but remember these main points.



Burn hot and fast through the first load to warm up the chimney and establish a good draft.



Do not let the stove burn down too low before reloading.


Air flow and Air Inlet:

Most newer stoves take in their combustion air from a slot located just inside the stove at the top edge of the window glass. This allows the air to drop down and form a barrier behind the glass. This system, called "airwash" helps the glass stay clean. Since the air entering the stove is relatively cool, it falls quickly and is sucked into the hot combustion zone at the base of the fire. When reloading this type of stove, be careful about placing very large logs in the very front of the firebox. Such a log could close off the airflow to the fire.


Hints for Catalytic Stoves

What It Does:

The catalytic converter "burns the smoke", much in the same way that a car's catalytic converter burns your fuels' pollutants. This burning creates intense heat, which is then transferred to the stove and room.



All catalytic stoves employ a bypass damper, which is opened when starting or reloading the fire. When this damper is opened, the smoke can escape directly up the chimney. When closed, the smoke is routed through the catalytic converter. A decent fire MUST be built previous to closing the bypass damper. Catalytic converters require temperatures of 500 degree in order to start doing their thing. Once the catalytic is "lit off", it should stay hot and continue to burn the pollutants and create heat. Take care not to let the fire burn down too low. If you do let the fire get low (stove surface temperature below 400 degree), make sure to freshen the fire (see below) before re-engaging the catalytic converter.


Restoking a fire when it is low


Always keep a good supply of small sticks (kindling) available. You can use these to freshen up your fire. If your fire is just a bit low, you can simply add a small stick or stick before placing a larger log on top. If the fire is almost out, you may have to add some newspaper or firestarter (see StarterLoggs site for an example of a commercial firestarter). Since the chimney is probably still warm, it should be fairly easy to freshen up a fire.



It's important to be patient. Fires do not react to you getting mad at them. If you use common sense and develop a method that suits you AND your Stove/Fireplace/Chimney combination, you will be well on your way to FIREMASTER status.



>> Wood Fuel Tips  >> Pellet Fuel Tips  >> Corn Fuel Tips

Pellet Fuel Tips


What are pellets made of?

All pellets are biomass materials, that is, products of commonly grown plants and trees. The most common residential pellets are made from sawdust and ground wood chips, which are waste materials from trees used to make furniture, lumber, and other products. Resins and binders (lignin) occurring naturally in the sawdust hold wood pellets together, so they usually contain no additives. Nut hulls and other materials are pelletized in some areas, and unprocessed shelled corn and fruit pits can be burned in a few pellet stove designs. Your fuel of choice and its price may depend on the waste biomass most avail- able to pellet mills in your region. In turn, your choice of appliance design depends on the fuel available.


Where do pellets come from?

Pellet mills across the country receive, sort, grind, dry, compress, and bag wood and other biomass waste products into a conveniently handled fuel (Figure 1). Today, over sixty pellet mills across North America produce in excess of 610,000 tons of fuel per year, a figure that has more than doubled in the last five years. Pellets are available for purchase at stove dealers, nurseries, building supply stores, feed and garden supply stores, and some discount merchandisers. Pellets are usually packaged in forty pound bags and sold by the bag or by the ton (fifty bags on a shipping pallet). Some mills offer twenty pound bags for easier handling.


What are common characteristics of all pellet fuels?

Although the chemical constituents and moisture content of different biomass materials vary, the Pellet Fuel Institute has identified common characteristics and developed fuel standards. These voluntary industry standards assure as much uniformity in the final product as is possible for naturally grown materials that become processed, but not refined fuel. PFI graded fuel must meet tests for:

  • Density, consistent hardness and energy content (minimum 40 pounds/ cubic foot).
  • Dimensions,length (1 1/2" maximum) and diameter (1/4"or 5/16") to assure" predictable fuel amounts and to prevent fuel jamming.
  • Fines, limited amount of sawdust from pellet breakdown to avoid dust while loading and problems with pellet flow during operation (amount of fines passing through 1/8" screen no more than .5% by weight).
  • Chlorides ,limited salt content (no more than 300 parts per million) to avoid stove or vent rusting.
  • Ash content, important factor in maintenance frequency.


What is the difference between standard and premium grade fuel?

All of the measurable characteristics defined by PFI standards are the same for both fuel grades except ash content. Standard grade pellet fuel (up to 3% ash content) is usually derived from materials which result in more residual ash, such as sawdust containing tree bark (which contains more impurities) or agricultural residues like nut hulls. Standard pellets should only be used in stoves designated for their use. Premium grade pellet fuel (less than 1% ash content) is usually produced from hardwood or softwood sawdust containing no tree bark. Ash content varies in premium fuels from about .3% in some western softwoods to about .7% in eastern hardwoods. Premium pellets, which make up over 95% of current pellet production, can generally be burned in stoves calling for either standard or premium fuel. Increased availability of standard fuel is anticipated as stove designs continue to improve ash tolerance. Ash content determines fuel grade because of its role in maintenance frequency. It is the prime factor that determines maintenance frequency of ash removal from the appliance and venting system. In early pellet stove designs, fuel compatibility was the critical factor that determined whether a stove worked well or not. Fuel grade and specific ash content within a fuel grade are still to be considered, but advances in pellet stove technology are making fuel choice wider and easier. The size of the ash drawer, fuel feed and grate design, proper venting, correct operation and maintenance all play a part in maintenance frequency. The experienced pellet stove professional is the best source of information about stove and fuel compatibility.


What other differences are there between fuel types and brands?

There are a number of variations in pellet fuels that are not included in PFI standards. For example, Btu (heat) content may range from just under 8,000 to almost 9,000 Btu, depending upon species and region of the country. Other characteristics like trace minerals in pellet raw materials vary not only from region to region, but even in close by growing areas. Some trace minerals promote clinkering, the formation of clumps of fused ash that can block air inlets in the burn pot. A fuel's tendency to form clinkers in a stove cannot be predicted by laboratory analysis both because of variations in the raw materials and the different burning conditions that affect the process. Clinkering can increase routine maintenance, but professional recommendations for matching available fuels to stove design can minimize the problem. Pellet mills strive for consistency despite the nature of the raw material. Slight variations in fuel even from bag to bag are inevitable, but the differences are usually insignificant and much smaller than found in the original raw material before processing. Pellets consistently deliver enjoyable, predictable comfort when burned in well designed, operated, and maintained stoves.


What fuel advantages do pellets offer?

The first appeal of pellets is their convenience. Bags of pellets stack compactly and store easily. A ton of pellets can be stacked in an area as small as four feet wide, long, and high, an area about half the space needed for a cord of wood. Bags of pellets can be stored in a small area of a dry garage, basement, or utility room or shed. Pellets are also convenient because they load easily and cleanly into the stove hopper. Loading the hopper is normally required only once a day and may be even less frequent when the stove is used on low settings. The small size of pellets allows for precisely regulated fuel feed. In turn, combustion air can be regulated easily for optimum burn efficiency since the amount of fuel in the burn pot is predictable and consistent. High combustion efficiency is also due to the uniformly low moisture content of pellets (consistently below 10% compared to 20 to 60% moisture content in cordwood). Uniformly low moisture, controlled fuel batches, and precisely regulated combustion air means high heat output and a very low level of unwanted emmissions . Other environmental benefits besides clean burns result from the use of pellet fuels. As a biomass fuel, pellets offer the advantages of sustainable energy supplies through renewable raw materials. In addition, pellets are a by-product, not a primary user, of these renewable materials. Using pellets also helps reduce the costs and problems of waste disposal. In 1993-94, more than 6.5 million cubic yards of waste were diverted from landfills and converted to home heating in the form of pellets. As part of the tradition of the hearth, pellet burning offers the enjoyment of fire viewing and active participation in providing winter comfort in the home.



>> Wood Fuel Tips  >> Pellet Fuel Tips  >> Corn Fuel Tips

Corn Fuel Tips


Burning shelled corn as a fuel can be a feasible way of dealing withthe high prices of more conventional fuels such as fuel oil, propane, natural gas, coal, and firewood. Utilizing corn as a fuel does not compete with the food supply needed for nourishment throughout the world. While it is recognized that malnutrition is a serious global problem, the world is not experiencing a food production problem. Instead the world faces political challenges associated with providing infrastructure systems for food distribution and storage. Contemporary agricultural systems can produce sufficient quality and quantity of food for the world’s population, with additional resources available so that agricultural products can be used as fuel, pharmaceuticals, and chemical feedstocks. Shelled corn is a fuel that can be produced within 120 days, compared to the millennia needed to produce fossil fuels.


Quality of Shelled Corn

For best results, the quality of shelled corn burned in a corn-burning stove must be specified. Moisture content of the shelled corn should be no higher than 15.5%. If the moisture content is higher than 15.5%, there will be less heat available from each pound of shelled corn. For each one percent increase in moisture content above 15.5%, there will be a corresponding reduction of 93 BTU of heat per pound of shelled corn. For example, if you purchase shelled corn with moisture content of 21%, then there will be a reduction of 512 BTU [93 * (21.0-15.5)] per pound compared to corn at 15.5% moisture content. Furthermore, you will encounter storage problems with corn having moisture content higher than 15.5% moisture content. The corn is more likely to mold and clump together in the hopper and especially in the storage area.